针对真空损失的主要原因所采取的相应对策-山东海伦环?？萍挤⒄褂邢薰?/title> <meta name="keywords" content="针对真空损失的主要原因所采取的相应对策"/> <meta name="description" content="针对真空损失的主要原因所采取的相应对策：序号主要原因采取对策1石膏下浆布料不均或滤饼太薄在布料器内加装浆液导流片；调整皮带机速度。2皮带跑偏皮带运行700小时左右，检修人员检查一次设备情况，调整合适的皮带张紧力，利用皮带从动辊对滑道进行调整..."/> <meta name="viewport" content="width=device-width, initial-scale=1, maximum-scale=1, user-scalable=no"> <link rel="shortcut icon" type="image/x-icon" href="http://www.a-full-life.com/"/> <link rel="stylesheet" href="http://www.a-full-life.com/template/default/assets/css/bootstrap.min.css"> <link rel="stylesheet" href="http://www.a-full-life.com/template/default/assets/css/owl.carousel.min.css"> <link rel="stylesheet" href="http://www.a-full-life.com/template/default/assets/css/app.css"> <link rel="stylesheet" href="http://www.a-full-life.com/template/default/assets/css/main.css"> <script src="http://www.a-full-life.com/template/default/assets/js/jquery.min.js"></script> <script> var config = { homeUrl: 'http://www.a-full-life.com/', 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<h1 class="xypg-detail-title">针对真空损失的主要原因所采取的相应对策</h1> <div class="xypg-detail-info-bar"> <div class="detail-info-time"><i class="icon-font icon-shijian"></i>2021-01-18 11:03:46</div> <div class="detail-info-numbers"><i class="icon-font icon-chakan"></i><script src="http://www.a-full-life.com/source/include/browse.php?model=news&id=444"></script>次</div> </div> <div class="xypg-detail-con"><p style="line-height: 2em;"><span style="font-size: 16px;">针对真空损失的主要原因所采取的相应对策：</span></p><p><br/></p><table><tbody><tr class="firstRow"><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">序号</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">主要原因</span></p></td><td width="542" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">采取对策</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">1</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">石膏下浆布料不均或滤饼太薄</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">在布料器内加装浆液导流片；调整皮带机速度。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">2</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">皮带跑偏</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">皮带运行700小时左右，检修人员检查一次设备情况，调整合适的皮带张紧力，利用皮带从动辊对滑道进行调整，使排液孔与真空盒对正。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">3</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">磨擦带和滑块磨损</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">每3个月定期检查，磨擦带的加强纤维受到磨损、接头分层等要更换。两根磨擦带必须成对进行更换；滑动块深度不得小于3mm，否则要更换滑块。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">4</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">真空盒润滑密封水大小带和滑块磨损</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">加强运行监视，确保密封水压≮0.2MPa，流量2~2.5m3/h.</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">5</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">真空盒检修后安装不到位</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">提高检修工艺水平，按质量标准检修。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">6</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">皮带裙边与滤布边缘结合不平服</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">联系更换处理，或者有杂物垫住时，将其清理干净。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">7</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">滤布起皱、撕坏、堵塞</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">保证纠偏装置的可靠性，控制气源压力0.4~0.5MPa，流量0.085~0.14m3/h，纠偏传感触杆偏角在16o内必须动作。滤布要保持合适的张紧度，压辊工作正常；保障冲洗水压≮0.5MPa，流量≮3.25m3/h.</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">8</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">皮带冲洗水量不足存在残留物</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">检查皮带、皮带轮和真空盒之间残留物，残留物可能是磨擦物或石膏。较多时要采用软管手动冲洗，要尽快找出残留物产生的原因。是否滤布有洞或撕坏？是否冲洗水不够？皮带冲洗水压≮0.5MPa，流量≮2.25m3/h.</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">9</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">真空泵水环补供水量</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">调整进口供水阀，确保供水量4.2~6.5m3/h，自动排水阀工作正常，使泵内水环正常工作。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">10</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">真空泵工作介质有腐蚀或带入物料磨蚀</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">净化介质，使用软水；泵新安装时进口安装滤网，防止固体物吸入泵内。<br/></span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">11</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">轴封填料过松、或轴封水失去</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">稍拧紧填料压盖；轴封水开启，格兰处有水滴出即可。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">12</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">泵内部结垢或生锈</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">真空泵工作水应使用软化水，若不能满足，要定期清除水垢。如停泵后，叶轮因水垢卡死，应充以10%草酸浸泡30分钟，或用6%的盐酸快速冲洗，然后用清水冲洗干净。泵停用后及时放尽存水并用清水冲洗干净，可防止生锈。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">13</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">修配后轴向间隙不符合要求</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">检修人员按使用手册的规定调整间隙。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">14</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">真空泵进出口管道堵塞不畅</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">运行加强分析，及早发现问题联系检修处理。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">15</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">带转动时皮带打滑</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">调整电机与泵皮带轮的距离或更换皮带。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">16</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">电机转速下降</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">联系电工处理电源部分，或更换电机。</span></p></td></tr><tr><td width="52" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">17</span></p></td><td width="333" valign="middle" style="border-width: 1px; border-style: solid; word-break: break-all;" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">软管连接、法兰连接不严密</span></p></td><td width="542" valign="top" style="border-width: 1px; border-style: solid; word-break: break-all;"><p style="line-height: 2em;"><span style="font-size: 16px;">定期检查，如有“嘶嘶”声发出说明漏气，检查软管连接扎箍是否锈蚀、松脱，法兰垫片是否老化、腐蚀等。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">18</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">进口管内的衬胶脱落</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">运行检查要仔细，加强表计分析，若管内有较响的空气湍流声，气水分离器真空下降，而泵进口真空增大，及时发现问题联系检修处理。建议泵进口处加装真空表，可及时显现故障原因。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">19</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">气水分离下水管管口露出水面</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">监视和控制过滤水地坑水位，确保过滤水地坑泵低水位停?；ふ?。使气水分离器管口埋在水里，但又不能太深，堵住排水，造成高水位跳真空泵。</span></p></td></tr><tr><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="52" align="center"><p style="line-height: 2em;"><span style="font-size: 16px;">20</span></p></td><td valign="middle" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="333" align="left"><p style="line-height: 2em;"><span style="font-size: 16px;">运行人员操作不当</span></p></td><td valign="top" colspan="1" rowspan="1" style="border-width: 1px; border-style: solid; word-break: break-all;" width="233"><p style="line-height: 2em;"><span style="font-size: 16px;">加强人员业务培训，提高操作技能，增强人员责任心。</span></p></td></tr></tbody></table><p><br/></p><table align="center" width="100%"><tbody><tr class="firstRow"><td width="475" valign="middle" align="center"><img src="/data/upload/202101/1610940869176956.jpg" title="真空带式脱水机厂家" alt="真空带式脱水机厂家" width="400" height="300" border="0" vspace="0" style="width: 400px; height: 300px;"/></td><td width="475" valign="middle" style="word-break: 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